Contract Sachet & Pouch Filling
The formats modern brands launch with: stick packs, sachets and stand-up pouches. Filled on multi-lane machines, sealed to spec, and counted out ready for retail or sampling campaigns.
Single-serve formats sell the product before the full-size product does. They're the sampling tool for supplements, the travel pack for cosmetics, the portion control for sauces — and they demand machines most manufacturers don't carry. Ours run liquids and powders side by side.
Because sachet runs are often high-count, accuracy per dose is everything: each lane is dosed and sealed independently, and finished sachets are counted and verified before cartoning.
Capability
Formats and Fill Volumes
| Format | Typical use | Fill type |
|---|---|---|
| Stick packs | Supplement doses, drink mixes, powders | Powder |
| Flat sachets | Sauces, gels, single-use cosmetics | Liquid & gel |
| Stand-up pouches | Retail refill and pantry formats | Powder & liquid |
| Spout pouches | Re-sealable liquids, baby and pet care | Liquid |
| Multi-pack sachet books | Sampling books, promotional sets | Both |
Fill volumes are set per project — tell us the dose and we'll confirm the format and lane count that suits it. Complementary services: powder filling for larger formats, blending if the powder needs to be made first.
Why sachets sell
Where Brands Use Single-Serve
Customer Acquisition
Mail-out sachets and sampling books that let customers try before committing to full size.
Travel & Convenience
Compliant travel sizes for skincare and personal care ranges sold in pharmacy and airport retail.
Dose Control
Exact-dose sticks for supplements and drink mixes — the consumer just tears and pours.
Portion Sachets
Sauce, dressing and condiment sachets for hospitality and food service distribution.
Refill Pouches
Stand-up and spout pouches that cut packaging weight and give reusable containers a second life.
Market Testing
Small first runs in sachet format to test a market before committing to full-size tooling.
Quality assured production
How a Sachet Run Progresses
Film & product receipt
Packaging film and bulk product are inspected on arrival; film lot numbers join the batch record for traceability.
Machine setup & clearance
Lanes are stripped and verified clear of previous film and product; seal temperature and dose settings are validated.
Filling & sealing
Multi-lane forming-filling-sealing runs with per-lane dose checks; reject seals are automatically culled.
Coding & counting
Batch and date codes print on every sachet; counts per carton are verified against the pack spec.
Cartoning & release
Cartons are sealed, palletised and QA-released with the completed batch record before dispatch.
Get a Sachet or Pouch Quote
Tell us the product, dose and estimated count — we'll map the right format and reply within one business day.